Elements and Performance Criteria
- Correct solid dies
- Calculate intended change in extrusion flow or speed
- Determine bearing choke angles or length of bearing shortening as appropriate for required correction
- Speed up flow through appropriate shortening of bearing
- Slow down flow through appropriate choking of bearing
- Relieve clearances
- Supervise or run trial extrusions to test corrections
- Correct hollow dies
- Assess if shortening or choking of mandrel bearings is required and select bearings to be corrected
- Determine choke angles and length of shortening as appropriate for required corrections
- Undercut mandrel to widen chambers
- Increase depth of chamber back into bridge
- Adjust mandrel stems
- Adjust weld bridges
- Speed up flow through appropriate shortening of bearing
- Slow down flow through appropriate choking of bearing
- Maintain die records
- Determine job requirements
- Comply with work health and safety (WHS) requirements at all times
- Use appropriate personal protective equipment (PPE) in accordance with SOPs
- Identify job requirements from specifications, drawings, job sheets or work instructions
- Prepare for die correction
- Identify extrusion specifications, extruder operating procedures and other information relevant to die correction task
- Consult with die designer on intended correction, where required
- Select appropriate hand tools, hand held power tools, or workshop machines to carry out die corrections
- Determine bearing choke angles or length of bearing shortening as appropriate for required correction
- Speed up flow through appropriate shortening of bearing
- Slow down flow through appropriate choking of bearing
- Supervise or run trial extrusions to test corrections
- Determine choke angles and length of shortening as appropriate for required corrections
- Undercut mandrel to widen chambers
- Increase depth of chamber back into bridge
- Undertake basic maintenance of dies
- Prepare die for re-nitriding
- Repair fine bearing damage
- Maintain bearing angle and flatness during polishing and repairs
- Monitor fittings and devices for lifting die and die support components and arrange replacement or repair as necessary
- Adjust die support system and components
- Check for and replace any coined bolsters
- Check die slide alignment is within tolerance and re-align if necessary
- Report persistent die support related faults after adjustment and recommend redesign or stiffening as appropriate
- Recommend any simple die design changes that increase productivity and recovery